光纤预制棒炉衬Preform Furnace Linings
为光棒生产用 PCVD 炉和 VAD/VOD 炉提供轻质复合炉衬:耐高温、隔热好、重量轻,便于生产现场悬空操作。Lightweight composite linings for PCVD and VAD/VOD preform furnaces — high-temperature, highly insulating and light enough for suspended operation on the line.
上海智岳成立于 2003 年,为光纤预制棒 PCVD、VAD/VOD 工艺提供轻质耐火隔热炉衬,并面向耐火、防火、隔热、保温领域提供技术咨询与非标高附加值产品。 Founded in 2003, Shanghai Zhiyue supplies lightweight refractory insulating linings for optical-fiber preform PCVD and VAD/VOD furnaces, and provides technical consulting and custom high-value products across refractory, fire-protection and thermal-insulation applications.
上海智岳高温隔热材料科技有限公司成立于 2003 年,业务涉及耐火、防火、隔热、保温领域的技术咨询、技术服务,以及特殊非标产品的生产与销售。我们的重点是技术服务和技术型、非标型的高附加值产品,针对客户的具体工况提供解决方案。Founded in 2003, Shanghai Zhiyue High-Temperature Insulation Materials Technology Co., Ltd. works across refractories, fire protection and thermal insulation — offering technical consulting and services, and producing special non-standard products. Our focus is engineering know-how and high-value custom products, with solutions built around each client's actual operating conditions.
以光纤预制棒炉衬为代表,延伸到非标耐火隔热产品与工程技术服务。Anchored by preform furnace linings, extending into custom refractory products and engineering services.
为光棒生产用 PCVD 炉和 VAD/VOD 炉提供轻质复合炉衬:耐高温、隔热好、重量轻,便于生产现场悬空操作。Lightweight composite linings for PCVD and VAD/VOD preform furnaces — high-temperature, highly insulating and light enough for suspended operation on the line.
按客户要求开发与生产非标产品,包括各等级高温耐火胶泥、防火保险箱用密封胶泥、炉衬修补粘结与涂抹材料等。Non-standard products developed to client requirements: high-temperature refractory mortars in various grades, sealing compounds for fire-resistant safes, and bonding and coating materials for lining repair.
担任行业企业技术顾问,承接炉衬设计、材料供应、施工监理与总包,如包钢 CSP 连续退火炉炉辊水冷隔热材料与施工总包。Technical advisory for industry companies, plus lining design, material supply, site supervision and turnkey contracts — e.g. water-cooled roll insulation for Baotou Steel's CSP continuous annealing furnace.
由耐高温多晶氧化铝纤维制品、超级纳米隔热材料和 304 不锈钢板组成的多层复合结构,在耐高温、高效隔热的同时保持极轻的重量。A multi-layer structure of polycrystalline alumina fiber, nano-scale insulation and 304 stainless steel — high-temperature capable and highly insulating, yet extremely light.
兼具耐高温、轻质、隔热性能;特殊工艺生产,抗热震和抗机械振动性能更优。High-temperature, lightweight and insulating; a special process gives superior resistance to thermal shock and mechanical vibration.
在 145mm 的厚度方向上,将热面的 1150℃ 骤降至约 100℃ 的冷面温度。Drops the temperature from 1150 ℃ at the hot face to about 100 ℃ at the cold face across 145 mm.
内置加强结构,既保护炉衬,也为炉衬材料提供必不可少的支撑。Internally reinforced — protects the lining and provides the support it needs.
耐火材料在高温下会产生热收缩,使用越久收缩越大。因此,用户端工况为 1150℃,炉衬材料却选用 1600℃ 等级。Refractories shrink at temperature, more so over time. So although the operating temperature is 1150 ℃, we specify 1600 ℃-grade lining materials.
炉衬受热后的物理变化主要发生在正常生产的第一个月内,之后趋于稳定。长期使用后出现的收缩缝,或局部表面破损、小裂纹、剥落,可用我公司特制的粘结和涂抹材料随时修补。Physical changes occur mainly during the first month of normal production and then stabilise. Shrinkage joints, local surface damage, small cracks or spalling can be repaired at any time with our purpose-made bonding and coating materials.
炉衬属于轻质耐火材料,正常生产以外应避免对炉子的剧烈振动、撞击和跌落,以及外来硬物直接撞击炉衬材料。The lining is a lightweight refractory. Outside normal production, avoid violent vibration, impact or dropping of the furnace, and direct impact of hard objects on the lining.
陶瓷纤维炉衬质量轻、导热低、蓄热低、抗热震性优良,且施工安装方便。我们根据炉衬工作温度和工况选择合适的结构形式。Ceramic fiber linings are light, low in conductivity and heat storage, highly resistant to thermal shock and easy to install. We choose the construction to suit working temperature and duty.
耐火纤维毯分层铺设,以耐热钢铆固件固定,适用于炉衬工作温度低于 1000℃ 的工况。Fiber blanket laid in layers and fixed with heat-resistant steel anchors, for linings working below 1000 ℃.
高于 1000℃ 时,采用耐热钢与陶瓷铆固件、陶瓷杯复合铆固或热面陶瓷铆固件,保证高温下的可靠固定。Above 1000 ℃, heat-resistant steel with ceramic anchors, ceramic-cup composite anchoring or hot-face ceramic anchors keep the lining secure.
纤维之间形成化学结合,使用温度更高、容重更高,机械性能和抗风速性能更好。Chemically bonded fibers give higher service temperature and density, with better mechanical strength and resistance to gas velocity.
更高容重的全纤维衬,内藏式锚固件,机械性能与抗风速性能更好,安装简便。Higher-density all-fiber lining with concealed anchors, better strength and gas-velocity resistance, and simple installation.
公司总经理(法定代表人)梁智林先生是耐火材料行业的资深专业人士,先后在国家级研究机构和耐火材料外资企业工作,并受聘为全国耐火材料标准化技术委员会委员。General Manager and legal representative Mr. Liang Zhilin is a refractory industry veteran who has worked at a national research institute and a multinational refractory company, and has been appointed to the national refractory standardization committee.
光棒生产用 PCVD 炉和 VAD/VOD 炉衬。PCVD and VAD/VOD furnace linings for preform production.
担任技术顾问。Technical advisor.
CSP 连续退火炉炉辊水冷隔热材料与施工总包。Water-cooled roll insulation and turnkey installation for the CSP continuous annealing furnace.
光纤炉衬、非标耐火隔热产品或炉衬维修改造,欢迎联系。Preform furnace linings, custom refractory products or relining — get in touch.